We was responsible for developing and manufacturing the composite structures for the Gibbs Aquada, from its complex GRP hull to the exterior bodywork, hatches and spoilers. Moving from initial prototypes to production required the development of specialised tooling, resin transfer moulding processes and material systems capable of meeting demanding structural and cosmetic requirements. The hull presented particular challenges, combining foam-core sandwich construction, heavily reinforced sections and integrated mounting features. We developed the necessary materials, infusion strategies and manufacturing processes to achieve consistent quality across these complex structures. Over an 18-month period, we produced 63 vehicle sets, demonstrating the ability to translate ambitious engineering concepts into reliable, repeatable manufacture.